Looking gorgeous even in a typhoon

Challenge

Create a landmark bridge that can stand up to over a century of high winds and corrosive air.

Solution

Building the tower tops from Outokumpu Forta duplex stainless steel guarantees both high structural strength and long-lasting resistance to harsh environmental conditions.

Delivery

Steel grade: Outokumpu Forta
Product form: Quarto plate

Massive and monumental Stonecutters Bridge soars above Hong Kong’s skyline, providing eye-catching proof, if there was any doubt, of the city’s prowess as one of the world’s greatest centers of commerce.

Completed in December 2009, the bridge spans the Rambler Channel at the entrance to the Kwai Chung container terminals and is a linchpin in the new Route 8 strategic road link connecting western Kowloon to the international airport. Stonecutters measures 1.6 kilometers from end to end, but it’s the 1,018-meter cable-stayed span that makes record books as the third longest in the world. The cables are supported by two 293-meter mono towers, the top 118-meter of which is a composite structure – an inner concrete core wrapped in an outer layer of stainless steel.

According to Arup, the engineering company that designed and built the bridge, as much as 1,600 tonnes of structural stainless steel went into the bridge’s cable-stay anchorage zone.

 

Tough stuff

Arup quickly dismissed carbon steel for the bridge’s critical tower sections as it just wasn’t durable enough for the job. In addition to figuring out what material would be able to hold up the anchoring the cables under normal conditions, engineers had to consider typhoon-force winds and the possibility that a wayward ship could ram the base of the towers.

As the customer had called for a 120-year lifespan for the bridge, choosing the right material for the tower tops was a must.

The company opted to sheathe the towers in Outokumpu’s high-strength Forta duplex stainless steel quarto plate. With roughly double the strength of austenitic grades, duplex is a popular choice where strenght is a critical factor. Outokumpu duplex stainless steel tubes and plates were also used to form the cable anchoring boxes.

 

Beauty for the ages

Enduring the day-to-day conditions above the Rambler Channel can be a challenge in itself. Hong Kong’s hot, moist weather and sea air make the perfect atmosphere for corrosion, a process further intensified by pollution from the heavy ship traffic in the area.

As the customer had called for a 120-year lifespan for the bridge, choosing the right material for the tower tops was a must. If carbon steel were used, the periodic maintenance needed to recoat it would have been a major undertaking, especially considering the busy roadway below. Using corrosion-resistant Forta duplex stainless steel, however, makes the tower tops practically maintenance free, keeping the Stonecutters Bridge looking every bit as amazing from decade to decade as it did on its opening day.

Recommended products and insight

Appliances

When it comes to appliances, today’s consumer insists on full functionality wrapped in effortless beauty. Corrosion-resistant, easy to clean, strong and formable: Stainless steel delivers durable, timeless perfection.

Core

The Core range contains austenitic and ferritic stainless steel products for mild to medium corrosive environments. The classic 18/8 stainless steel is part of Outokumpu Core range.

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