Iconic sculpture gains strength from stainless

Leslie McManus

Challenge

The cantilevered framework for an enormous abstract sculpture must be light enough to mount on a wall at just one spot, but strong enough to support the work.

Solution

Outokumpu’s lean duplex stainless steel, Forta, provided the high yield strength, welding stability and superior machining properties essential to the project.

Delivery

Steel grade: Outokumpu Forta LDX 2101
Product form: Bar

A treasured national symbol, America’s original Star-Spangled Banner occupies a place of honor in the Smithsonian’s National Museum of American History in Washington, D.C. The flag was first raised on September 14, 1814, when U.S. soldiers at Fort McHenry celebrated a crucial victory over British forces during the war of 1812. The sight of those “broad stripes and bright stars” inspired composition of what would eventually become the U.S. national anthem.

In 2009, nearly 200 years later, the flag was installed in a permanent gallery at the museum. Abstract Flag, a stylized sculpture designed by Skidmore, Owing & Merrill, marks the gallery’s entrance. Formed of 15 ribbons covered with 960 ‘pixels’ of mirrored polycarbonate, the sculpture suggests the fluid motion of a flag waving in the breeze.

 

Lending structure to artistry

Designed by structural engineers Robert Silman Associates, the sculpture’s framework is a complex cantilevered arrangement of horizontal and vertical steel trusses formed of small diameter rods.

An uncommonly rigid structure was required to support more than 900 glistening polymer pixels mounted on the sculpture’s stainless steel surface. Fabricated by TriPyramid Structures, Inc., the sculpture’s stainless steel framework is anchored to the wall at only one spot. Spanning 38 by 19 feet, nearly all of the flag’s weight is supported on what appears to be its flagpole side. Four undulating arms splay out before tapering at their end points.

 

A strong and stable solution

For a framework both light and strong, the structural engineers selected Outokumpu’s lean duplex, Forta LDX 2101. The grade provided the high yield strength, welding stability and superior machining properties essential to the project.

The high yield strength of Forta LDX 2101 translated into reduced material need. The framework’s round bar, ground to a mirror finish, showcased the superior machining properties of the material. Welding stability was demonstrated through precise interconnections, where acceptable tolerances were limited to fractions of an inch. Through use of this advanced material, no point on the sculpture exceeds specified tolerances by more than 1/16th of an inch.

Recommended products and insight

Appliances

When it comes to appliances, today’s consumer insists on full functionality wrapped in effortless beauty. Corrosion-resistant, easy to clean, strong and formable: Stainless steel delivers durable, timeless perfection.

Cooking

When it comes to cookware, today’s consumer has a taste for quality – and that means corrosion-resistant stainless steel. In Core for pots and pans, cutlery and grills, and Dura for knives, stainless steel is strong, durable and attractive. Formed from coil, strip, sheet and precision strip, it’s also versatile.

Core

The Core range contains austenitic and ferritic stainless steel products for mild to medium corrosive environments. The classic 18/8 stainless steel is part of Outokumpu Core range.

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