Supporting North Sea defenses

Courtney Tenz

Challenge

Upgrade the current defenses − sea walls and timber groynes − at the Cromer coast to withstand storms on the North Sea and predicted sea level rises for the next 50 years.

Solution

Outokumpu delivered Forta duplex stainless steel, a virtually maintenance-free material with the exceptional chloride resistance that is ideal for marine environments and made to withstand the elements for 100 years.

Delivery

Steel grade: 335 metric tonnes of Outokumpu Forta DX 2304
Product form: rebar

Northeast of London, England’s Cromer coast is a well-known North Sea retreat with a historic sea front and beloved beach.

With rising sea levels and intense storms threatening the area, the Cromer Coast Protection Scheme was launched in 2013 in order to refurbish the sea defenses and make them battle-ready for the anticipated sea level rise to come over the next 100 years. The sea defenses already in place have protected the area against the stormy North Sea for over 150 years. They were originally built in 1845 as a series of walls and timber groynes to fend off the force of the sea.

“In the new protection scheme, our brief to the consultants required that walls and groynes need to be designed to maintain not only the existing level of defense but they would also need to hold up against rising sea levels. At the same time, keeping the visual character of the seafront and preserving both a stable beach and beach access were important for us,” says Brian Farrow, North Norfolk District Council Coast Protection Engineer.

 

Designed to last

The protection scheme’s plans included refacing the concrete sea walls that were badly damaged after tidal surges in 2013. Furthermore, parapet walls were improved where necessary and timber groynes repaired.

Because of its superior corrosion resistance, stainless steel rebar played a central role in the refurbishment, with Outokumpu delivering 335 tonnes of Forta DX 2304 for the project. The use of stainless steel rebar within the wall will help to reduce the sea’s impact on the coastal frontage by providing added corrosion resistance. With a critical chloride threshold level ten times greater than carbon steel rebar, stainless steel has the added benefit of requiring less concrete cover while retaining its integrity and strength in spite of chloride ingress from the saltwater. Virtually maintenance-free, stainless steel rebar has a low lifecycle cost and will maintain its corrosion resistance over the design life of the scheme.

 

Absorbing the force of waves

An important element in coastal protection is the timber groynes that are often seen jutting into the sea, including at Cromer coast. They function as a means of trapping the sand and flint on the beach in areas where the sand is continually shifting due to wind and waves. At Cromer, that shifting with the tide is predominantly eastward. The groynes play a vital role as they keep as much sand near the beach as possible, to absorb the force of the waves before they hit the sea wall and cliff.

To provide added strength and keep them protected against the elements, stainless steel was added to the groynes as they were replaced. Says Brian Farrow: “Now completed, the coast protection scheme ensures that the Cromer Coast beach and sea front is there for the next generation to enjoy.”

Recommended products and insight

Appliances

When it comes to appliances, today’s consumer insists on full functionality wrapped in effortless beauty. Corrosion-resistant, easy to clean, strong and formable: Stainless steel delivers durable, timeless perfection.

Commercial kitchen

Designed to optimize performance and efficiency, the commercial kitchen is a dynamic environment with conflicting needs: extreme heat, extreme cold; wet, dry; storage, service; preparation, cooking.

Core

The Core range contains austenitic and ferritic stainless steel products for mild to medium corrosive environments. The classic 18/8 stainless steel is part of Outokumpu Core range.

Supra

The Supra range contains stainless steel products designed for highly corrosive environments. Outokumpu Supra range stainless steels have a good resistance to uniform corrosion in many organic and inorganic chemicals. The addition of molybdenum enhances the alloy’s corrosion resistance in many acidic environments.

Cold rolled coil, strip and sheet

Available for use in a wide variety of applications, Outokumpu cold rolled coil, strip and sheet products are put to work across all industries and markets.